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Inter-unit cable diagram and field-wiring terminal board connection

This atom covers the two pieces of Ch.8 ("Connecting Cables") that tie the Aquilion 16's units together electrically during a new installation: the **inter-unit cable diagram** that shows how the gantry, patient couch, console (CPU BOX/REC BOX), distribution board, and speaker are wired together (§8.1, p.67-68), and the **field-wiring terminal-board connection procedure** — TB1, TB2, and TB3 at the gantry — that the installing engineer actually performs by hand (§8.2, p.69-72).

Applies to
Aquilion 16 (TSX-101A) — new-installation site work, Ch.8 "Connecting Cables" (§8.1 inter-unit cable diagram; §8.2 field-wiring terminal-board connection procedure), source volume 2C201-160
Personnel
1 technician · Basic-Intermediate — read the inter-unit cable diagram to identify the correct cable and terminal, strip each cable to the specified length, seat it fully in the terminal board's insertion hole, select the correct screwdriver tip width for that board, apply the tighten-then-additional-half-turn technique, and torque each connection to the table values with a calibrated screwdriver. (Skill assessment derived from the section's content — not an OEM-stated skill level.)
Steps
7 steps
Source
2C201-160E*F p.67-72

Safety

NOTICE

Hazard: Using a screwdriver with a flared tip (instead of a flat tip) to engage a field-wiring terminal-board guide screw.

Consequence: The tip cannot engage the guide, and the screw cannot be tightened.

Avoidance: Use a flat-tip screwdriver for every field-wiring terminal-board screw (TB1/TB2/TB3).

NOTICE

Hazard: Using a screwdriver tip width that does not match the terminal board being worked on — TB1, TB3 and TB2 each specify a different tip width — or leaving the guide insufficiently tightened.

Consequence: There may be burning on the terminal board due to defective contact.

Avoidance: Use the tip width specified for that terminal board (TB1 R,S,T = 3.5 mm; TB3 AC IN, LAMP, DR-SW = 3.0 mm; TB2 R,S,T = 5.5 mm), and fully tighten the guide.

NOTICE

Hazard: Additionally tightening the screw of a cable already connected to the terminal board, while other screws on that same board are loosened for service.

Consequence: If the screws are tightened too much, they may protrude on the inside.

Avoidance: Do not additionally tighten the screws of cables already connected to the terminal board beforehand, while the board's other screws are loosened.

Full step-by-step for Inter-unit cable diagram and field-wiring terminal board connection

All 7 steps are documented in the FSELIB Aquilion 16 (TSX-101A) service manual — re-authored, web-first, with the real figures from the source.

Open the full procedure

Related Power guides

View all Aquilion 16 (TSX-101A) guides

Source: 2C201-160E*F p.67-72. Preview re-authored by FSELIB — the full procedure with figures and steps is in the paid service manual.