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DryStar 5300 Service Manual

FSELIB authored service atoms

FSELIB authored service atoms for the Agfa DryStar 5300 (Type 5365/100) dry film imager: printing principle, installation, interface & connectivity, software & image adjustment, calibration, film transport, print engine (thermal head, drum, cam/suspension drive), electronics, diagnostics and error catalogue. Web-first with real per-figure diagrams. This service manual covers installation, calibration, troubleshooting and maintenance procedures for the Agfa DryStar 5300.

Also known as: Agfa, AGFA, DryStar, Drystar, 5300, Type 5365, DryStar 5300

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Technical Specifications

ManufacturerAgfa
Equipment TypeOther
Part Number
DD+DIS008.04E, DD+DIS028.07E, DD+DIS212.04E, DD+DIS238.06E, DD+DIS270.05E, DD+DIS314.05M, DD+DIS346.05E, DD+DIS348.05E, DD+DIS350.05E
RevisionFSELIB 2026-07
Models Covered
DryStar 5300Type 5365/100

Table of Contents

From actual manual
1Completing Installation: Customer Instruction and Settings Backup
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2Replace the air filter
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3Replace the front cover
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4Replace the left side cover
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5Replace the output tray cover
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6Replace the right side cover
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7Replace the top cover module
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8Safety Precautions and Warning Symbols
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9Security Precautions and Patient Data Handling
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10Safety Icons and Product Labels (CE Mark, Laser Classification)
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11Maintenance and Repair Safety Guidelines
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12Operational, Radiation Protection and Cleaning Safety Directions
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13Remote Service, Transport/Shipment, Modifications, Hazardous Materials and PHI Erasure Directions
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14Intended Use, Users, Service Qualifications, Equipment Connections and Accessories
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15General Service Activity and Installation Safety Guidelines
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16Guidelines for Service Work: General Rules, PCB Replacement, Service PC Connection and Thermal Print Head
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17Post-Repair Safety Check: Visual Inspection and Electrical/Ground Resistance Test
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18Machine-Specific Safety Equipment, Safety Switch (SW1) and Supplementary Ground Cable
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19Comparison to Other AGFA B&W Printers (Technical Data)
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20Printer Modules List
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21Printer Overview and Purpose
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22Installation Site Readiness Checklist (Sign-off)
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23Removing Transport Protection Locks - Detailed Steps
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24Installation Prerequisites, Positioning and Cable Connection
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25Modality Setup Parameters
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26Security & Privacy Setup (HIPAA, optional)
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27Service Host Parameters & System Integration Example
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28System Integration Overview & Network Parameters
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29Pre-Installation Planning Checklist
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30Accessories & Remote Service Option
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31Scope of Delivery
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32Ambient Conditions (Operation, Transport & Storage)
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33Electrical Connections
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34Machine Dimensions & Required Clearances
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35System Overview
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36Safety Standards & Regulatory Compliance
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37Technical Specifications (Functional, Electrical, Climatic, Interface, Service, Dimensions & Weight)
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38Setting Up Logical Printers (DICOM Print SCP)
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39Setting Up the Printer-Modality DICOM Connection
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40Adjusting Contrast and Sharpness at the Modality
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41Image Adjustment Workflow and the Connectivity Release Document
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42ADVP — DICOM Test Tool
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43Software FAQ
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44Basic image contrast and sharpness adjustment overview (Modality vs. Host Profile vs. Printer)
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45Connect the Service PC to the Drystar 5300 (network or crossed cable) and adapt the PC IP address
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46Perform the SW 2.0.0_C1 upgrade via browser (Service Engineer Command Session, alternate path)
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47Recover from a Failed Upgrade — Emergency Software Installation (Printer in \"Error - System Failure\")
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48Back up Machine Specific Data after the upgrade
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49Post-upgrade — confirm new SW version and re-run film calibration
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50Post-upgrade — print test images, compare before/after, adjust contrast and sharpness if needed
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51Show the customer the new features and hand over updated manuals
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52Drystar 5300 SW 2.0.0_C1 — new features, improvements, limitations and known problems (release notes)
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53Drystar 5300 SW 2.0.0_C1 upgrade — overview, scope, tools, time, safety
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54Pre-upgrade baseline — record interpolation settings, film calibration, print reference test images
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55Prepare for SW 2.0.0_C1 upgrade — copy release to CF card, verify current version
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56Perform the SW 2.0.0_C1 upgrade via CF card (regular path)
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57Privacy, Security Features and Node Authentication (HIPAA/IHE)
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58How to Evaluate the Infocounter
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59Infocounter — Purpose and How to Access It (Report vs. Service Command Session)
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60Key-Operator Menu on the Local Keypad
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61Controls at the Local Keypad
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62Key-Operator Menu via Local Keypad
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63Printer Installation Wizard Walkthrough
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64How to View the Logfiles Offline (PIDEX Tool)
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65Printer Bootup-Message via HyperTerminal
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66Required Information for the Support Center
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67Beep on Empty Tray Setting
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68Entering Site Data
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69Adjusting Image Quality at the Printer (LUT, Interpolation, Dmax)
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70Default Densitometer Setting
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71Film Calibration Setting (Auto-Calibration Frequency)
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72Show Error Codes (Local Display and Web Pages)
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73Emergency SW Installation on a New, Empty Internal CF Card
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74Emergency SW Installation on a Printer in "Error - System Failure" State
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75Software Update via a Remote Computer
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76Software Update via CF Card
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77Software Release 2.0.0_C1 — Major Upgrade
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78Software Release 2.1.0_C1 (RoHS PCBs)
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79Software Releases 1.81_C1 & 1.82_C1 (First Release + Patch)
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80Software Releases 1.90_C1 to 1.95_C1 (Reliability Patches)
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81Test Image SMPTE
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82Test Image STI1
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83Test Image STI2
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84Test Images Overview — STI1, STI2, SMPTE, Medical_Image, LinCheck & TQ-18 compared
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85Test Images: Medical_Image, LinCheck and TQ-18
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86Connecting the Service PC to the Web Pages (Network, IP and Proxy Setup)
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87Difference Between Key-Operator and Service Command Session
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88Key-Operator Tools Web Page
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89Key-Operator Webpages
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90Operator Tools Web Page
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91Service Command Webpages
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92Service Engineer Tools Web Page
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93Service Engineer Tools Webpages — Controller Logging & Module Repair
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94Service Engineer Tools Webpages — Diagnostics, DICOM/LPD & Network Setup
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95Web Pages — Menu Structure and Access Levels
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96Perform horizontal film alignment procedure
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97Calibrations overview — CDM, TH profile & film calibration compared
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98Perform CDM (internal densitometer) calibration
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99Perform Film Calibration
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100Perform Print Head (TH) Calibration
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101Check for dust stripes and perform TPH cleaning procedure
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102Perform density reproduction check
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103Perform TH Resistor Check
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104Performing the Film Calibration Procedure
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105Replace the Extension cable block module
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106Replace the Input block module
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107Replace the Input tray
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108Replace the Output module
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109Replace the Pick up module
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110Film View Adjustment Setting
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111Missing RF Tag Behavior Setting
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112Loading Film into the Input Tray
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113Adjusting the Film Positioner Unit to 11x14 Inch
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114Backside Printing Recognition
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115Film Cycle: Image Reception and Composition (ICM)
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116Film Cycle: Mechanical Print Sequence
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117Replace the Cam shaft drive
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118Replace the Drum drive module
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119Replace the Input sensors module
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120Replace the Main drive pulley & Drum belt
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121Replace the Print drum module
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122Replace the Thermal print head unit
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123Thermal Model (V1 and TMML)
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124Modules and E-Labels
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125Electrical Codings, Fuses and LED Overview
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126Replace the compact flash card
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127Replace the keypad & display module
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128Replace the main board (VILIS - Themis)
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129Replace the main board cooling fan
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130Replace the OSB switch board
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131Replace the power supply
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132Replace the safety switch
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133Replace the TPH cooling fan
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134Replace the TPH flat cable
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135Hardware Components Overview
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136LED Indicators — Front Panel Status Guide
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137LED Indicators — Power Supply
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138LED Indicators — Rear Panel
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139LED Indicators — THEMIS Board
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140LED Indicators — VILIS Board
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141Performing the Acceptance Test
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142Diagnostic Software and Error Classification
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143Cam shaft drive module error codes (E211xxx, MOD11)
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144Display/keypad module error codes (W209xxx, MOD09)
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145Drum drive module error codes (E/W206xxx, MOD06)
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146EBox fan (TPH cooling fan) module error codes (W/E220xxx, MOD20)
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147Error catalogue — how to read it & module list (MOD01–MOD21)
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148Input sensors module error codes (E/W210xxx, MOD10)
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149Input tray / input block module error codes (E/W201xxx, MOD01)
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150Output module error codes (E/W205xxx, MOD05)
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151Pickup module error codes (E/W202xxx, MOD02)
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152Power supply (PSU) module error codes (E/W208xxx, MOD08)
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153Print drum module error codes (W203xxx, MOD03)
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154RAM module error code (215020, MOD15)
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155Themis CPU module error codes (E214xxx / MOD14)
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156Thermal head (TH) module error codes (E/W204xxx, MOD04)
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157Top cover interlock warning (213xxx)
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158TPH filter / thermal head cooling fan connectivity error codes (E212xxx, MOD12)
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159Vilis module error codes — connectivity & power rails (E/W207000-207021, MOD07, part 1/2)
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160Vilis module error codes — Themis CPU board hardware faults (207024-207041, MOD07, part 2/2)
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161Display Message: MODXX - Please Replace Module
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162Display Message: New Error Exxxxxx
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163Display Message: New Warning Wxxxxxx
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164Message "Error System Failure"
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165Message \"New Maintenance\" (M1-M8)
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166Contouring Visible; 'Landscaping'
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167Contrast and Density Reproduction Faults - Overview
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168Contrast and/or Sharpness Not Okay
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169Density Reproduction Not Okay
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170Dmax Too High or Too Low
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171Dmin Too High
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172Optimal Perceivable Levels Not Okay
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173Dust Stripes
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174Line Artifacts < 1mm
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175Line Artifacts > 1mm (mm/Macro TPH Banding)
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176Line Artifacts Vertical to the Transport Direction (Banding / Transport Shocks)
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177Sporadic Banding - Pickup Motor Homing (SW Fix)
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178TH Driver Banding, Drop & Intermittent Drop
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179Wide Bands with Lower Density at Left/Right Hand Side of the Film
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180Artifacts on the Film - Overview
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182Dust Particles in the Film
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183Dust Particles on the Print Drum
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186Surface Artifacts ("Blemish")
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187Surface Artifacts (Scratches)
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188Blank LCD Display
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189Film Jam Message — Diagnosis and Clearing Procedure
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190Keypad Shows "Please Wait - Selftest Proceeding" for More Than 5 Minutes
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191Images Are Not Shown in the Printer Queue
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192Printing Diagnostic and Test Images
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193Symptom Classification
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194Image Adjustments Overview (Quick Reference)
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195Installation Checklist (Master Reference)
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196General Circuit Diagram (Overall Wiring Schematic)
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197Component Purpose & Circuit Diagram Cross-Reference
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198Component Location Reference
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199Safety Compliance: Standards, Regulations and Certification Labels
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200Glossary of Terms — DryStar 5300
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201Mandatory Service Tools
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202Optional Service Tools
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203Service PC Configuration (Minimum and Recommended)
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204Spare Parts - Covers
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205Spare Parts - Drive
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206Spare Parts Kits, Accessories & Type Validity
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207Spare Parts - Power Unit
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207 sections · Full content available after sign in

Frequently asked questions

Where can I access the Agfa DryStar 5300 service manual?

The full DryStar 5300 service manual is on FSELIB — the field-service engineering library for medical imaging. Sign in or start a 7-day free trial to open the complete manual: installation, calibration, troubleshooting, error codes and replacement procedures.

What does the DryStar 5300 service manual cover?

It covers Completing Installation: Customer Instruction and Settings Backup, Replace the air filter, Replace the front cover, Replace the left side cover, Replace the output tray cover, Replace the right side cover and more for the Agfa DryStar 5300 (Other).

Is the DryStar 5300 service manual free to download?

Access is by subscription, with a 7-day free trial. FSELIB hosts authored, web-first service documentation (searchable procedures, diagrams and error-code references) — not a scraped PDF.

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