DryStar 5302 (DryStar AXYS) Service Manual
FSELIB authored service atoms
FSELIB authored service atoms for the Agfa DryStar 5302 (DryStar AXYS) dry film imager: film transport, print engine (thermal head, drum, cam/suspension drive), electronics (Devil/Themis/Vilis boards), calibration, diagnostics, troubleshooting and error catalogue. Web-first with real per-figure diagrams. This service manual covers installation, calibration, troubleshooting and maintenance procedures for the Agfa Healthcare DryStar 5302 (DryStar AXYS).
Also known as: Agfa, AGFA, DryStar, Drystar, 5302, AXYS, DryStar 5302
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Technical Specifications
| Manufacturer | Agfa Healthcare |
| Equipment Type | Dry Imager |
| Part Number | DD+DIS150 / 5366 |
| Revision | FSELIB 2026-07 |
| Models Covered | DryStar 5302DryStar AXYS |
Table of Contents
From actual manual1DryStar 5302 safety symbols and general safety guidelines
Start free trial →2Technical Data Comparison: DryStar 5302 vs 5300 vs 5500
Start free trial →3Technology & Image Manipulation Comparison: DryStar 5302 vs 5300 vs 5500
Start free trial →4DryStar 5302 Overview: Purpose, Printing Principle & Service Concept
Start free trial →5Transport the DryStar 5302 after installation
Start free trial →6DryStar 5302 installation checklist (24 steps)
Start free trial →7Run the Printer Installation Wizard
Start free trial →8Software Installation Overview: Upgrade vs Update vs Emergency Install
Start free trial →9Emergency Software Installation on a New, Empty Hard Drive
Start free trial →10Set up the modality connection to the printer
Start free trial →11Print diagnostic and/or test images
Start free trial →12Perform the acceptance test
Start free trial →13Instruct the customer in operation of the printer
Start free trial →14Back up printer settings to the CF card
Start free trial →15Protective earth, intergrounding and power/reset button markings
Start free trial →16Using the Key-Operator Menu on the Local Keypad
Start free trial →17Web Pages Menu Structure and Connection Setup
Start free trial →18Access printer settings: local keypad vs. browser, and which settings need a PC connection
Start free trial →19Connect a PC to the printer via APIPA for initial setup
Start free trial →20Images Sent From the Modality Are Not Shown in the Printer Queue
Start free trial →21Configure multiple logical (DICOM) printers
Start free trial →22Replace the Display Module (MOD10)
Start free trial →23Operator Interface Hardware: Key 6 Board & Display
Start free trial →24Display/Keypad Module Errors (HC310xxx)
Start free trial →25Software tools overview: the 7 tools available, and where each is documented
Start free trial →26Key-Operator Menu Tree via Local Keypad (SW 1.8)
Start free trial →27Example: Creating a Host-Specific DICOM Profile (Taste LUT Adaptation)
Start free trial →28Example: Defining Default Site Annotations for All DICOM Inputs
Start free trial →29Message "Error System Failure" — Boot/OS Startup Diagnosis
Start free trial →30Printer settings overview: key-operator vs. service menu
Start free trial →31Beep on Empty Tray: Audible Alarm Setting
Start free trial →32Enter site data (mandatory)
Start free trial →33Image adjustment strategy: Connectivity Release Documents and cross-model differences
Start free trial →34Adjust contrast (Look-Up Table) at the modality
Start free trial →35Adjust sharpness (interpolation smooth factors) at the modality
Start free trial →36Basic image adjustment at the printer via Key-Operator menu
Start free trial →37Parameter priority: modality-sent values override printer defaults
Start free trial →38Image settings via DICOM host profile editor
Start free trial →39Duplicate IP Address Error (HC208017)
Start free trial →40Adjust the horizontal film alignment after TPH replacement
Start free trial →41Run a Film Calibration
Start free trial →42Calibrate the Internal Densitometer (CDM) Against an External Reference
Start free trial →43Calibrate the Print Head (TH) Profile
Start free trial →44Film calibration setting (automatic calibration frequency)
Start free trial →45Default densitometer setting
Start free trial →46Perform a film calibration for both film trays
Start free trial →47Calibration Types: CDM, TH Profile, Film & Film-Printed
Start free trial →48Line Artifacts Vertical to Transport Direction — \"Banding\" / Transport Shocks
Start free trial →49Film Jam Message — Diagnosis and Clearing Procedure
Start free trial →50Film View Setting: Film Curl Orientation per Input Tray
Start free trial →51RF Tag behavior setting (unreadable/missing tag)
Start free trial →52Film Run: Complete Print Cycle from Pickup to Output
Start free trial →54Replace the Gear Box Module (MOD14)
Start free trial →55Replace the Input Sensor Module (MOD11)
Start free trial →56Replace the Lower Tray (MOD02)
Start free trial →57Replace the Output Module (MOD06)
Start free trial →58Replace the Pickup Module (MOD03/MOD04)
Start free trial →59Replace the Pumps & Valves Assembly (MOD17)
Start free trial →60Replace the Suspension Drive Module (MOD15)
Start free trial →61Replace the Upper Tray (MOD01)
Start free trial →62Replace the main drive pulley and belt
Start free trial →63Gearbox / Roller Drive Module Errors (HC314xxx)
Start free trial →64Input Sensor Module Errors (HC311xxx)
Start free trial →65Lower Pickup Module Errors — Film Jams, Elabel & Drive Faults (HC304xxx)
Start free trial →66Lower Input Tray Module Errors (HC302xxx)
Start free trial →67Output Module Errors — Film Jams, CDM Homing & Elabel (HC306xxx)
Start free trial →68Upper Pickup Module Errors — Film Jams, Elabel & Drive Faults (HC303xxx)
Start free trial →69Upper Input Tray Module Errors (HC301xxx)
Start free trial →70Artifacts on the Film — Classification Index (6 Categories)
Start free trial →71Contrast and Density Reproduction Faults — Symptom Index (6 Sub-Types)
Start free trial →72Dmin Too High — Fog-Level Density Fault
Start free trial →73Dmax Too High or Too Low — Maximum Density Fault
Start free trial →74Density Reproduction Not Okay — Monitor vs. Film Mismatch
Start free trial →75Optimal Perceivable Levels Not Okay — STI1 Step-Wedge Fault
Start free trial →76'Contouring Visible ("Landscaping") — Hard Grey-Shading Steps'
Start free trial →77Contrast and/or Sharpness Not Okay — General Image Quality Fault
Start free trial →78Line Artifacts in Transport Direction — Symptom Index (4 Sub-Types)
Start free trial →79Dust Stripes — Transport-Direction Line Fault
Start free trial →80Bright Vertical Lines Over the Full Film Length — Backing-Layer Deposits (Film Printed on Wrong Side)
Start free trial →81Line Artifacts < 1 mm (Dark Lines) — Sub-mm TPH Banding
Start free trial →82Line Artifacts < 1 mm (White/Bright Lines) — Sub-mm TPH Banding or Scratches
Start free trial →83Line Artifacts > 1 mm — \"mm TPH Banding\" / \"Macro TPH Banding\
Start free trial →84Persistent Blank Line at 1.91/3.81/7.62 mm — \"TH Driver Drop\
Start free trial →85Persistent Dark Line at 1.91/3.81/7.62 mm — \"TH Driver Banding\
Start free trial →86Wide Bands With Lower Density at Left/Right Side of Film — Print Drum Aging
Start free trial →87Point Artifacts — Symptom Index (4 Sub-Types)
Start free trial →88Pinholes — Small Transparent Isolated Dots
Start free trial →89Bubbles — Clusters of Small Pinholes in the Dmax Area
Start free trial →90Dust Particles on the Print Drum — Repeating Oval Density Spots
Start free trial →91Dust Particles in the Film — Transparent Spots With a Black Center
Start free trial →92Scratches — Bright Line(s) Over the Full Film Length
Start free trial →93Surface Blemish — Dirt-Like Pattern From Low TPH Temperature
Start free trial →94Film Curl at the Lightbox — Bimetal Effect (No Fix Available)
Start free trial →95Backside Printing Recognition at the CDM
Start free trial →96Left/Right Shift Print Algorithm (TH Wear Management)
Start free trial →97Thermal Model (TMML / A#Sharp): Mathematical Film-TH Interaction
Start free trial →98Replace the Cam Drive (MOD13)
Start free trial →99Replace the Cam Drive Shaft
Start free trial →100Replace the Drum Drive Module (MOD07)
Start free trial →101Replace the Print Drum Module
Start free trial →102Replace the TPH Cooling Fan (MOD16)
Start free trial →103Replace the TPH Filter Module
Start free trial →104Replace the TPH Module (MOD05)
Start free trial →105Cam Drive Module Errors (HC313xxx)
Start free trial →106Drum Drive Module Errors (HC307xxx)
Start free trial →107Pump & Valves Module Errors — Vacuum System (HC317xxx)
Start free trial →108Suspension Drive Module Errors — 10\"/14\" Format Move (HC315xxx)
Start free trial →109Thermal Head (TH) Module Errors — Heater, Power Circuit & Elabel Faults (HC305xxx)
Start free trial →110Jumper Settings — 73 GB Maxtor Hard Disk
Start free trial →111Jumper Settings — 73 GB Hitachi Hard Disk
Start free trial →112Fuses — No Field-Replaceable Fuses; Power Supply Unit Swap
Start free trial →113LED Table — DEVIL Board
Start free trial →114LED Table — THEMIS Board (plugged into DEVIL Board)
Start free trial →115LED Table — Power Supply
Start free trial →116'Keypad Shows "Please Wait – Selftest Proceeding" for More Than 5 Minutes'
Start free trial →117LED Table — Front Panel
Start free trial →118LED Table — Rear Panel
Start free trial →120E-Box Cooling Fan (MOD20) Replacement
Start free trial →121Power Supply Module (MOD09) Replacement
Start free trial →122Replace the Devil Module (MOD08)
Start free trial →123Replace the Devil/Themis/RAM Module (Combined Assembly)
Start free trial →124Replace the Hard Disk Drive
Start free trial →125Replace the OSB Module
Start free trial →126Replace the RAM Module (MOD18)
Start free trial →127Data Storage Hardware: Hard Disk Partitions & CF Drive
Start free trial →128Main CPU Boards: Themis Board & Devil CPU
Start free trial →129Thermal Print Control Electronics: Thermal Head, OSB Board & Power Supply
Start free trial →130Cooling Fan Module Errors — TH & EBox Fans (HC316xxx / HC320xxx)
Start free trial →131Devil Module Errors — Connector & Elabel Faults (HC308xxx / HC208010)
Start free trial →132Devil Module Errors — Power Rails & Internal Driver Electronics (HC308xxx)
Start free trial →133Power Supply Module (PSU) Errors (HC309xxx)
Start free trial →134Themis CPU/Controller Board Errors (HC312xxx / HC318020)
Start free trial →135Retrieving and Evaluating the Infocounter
Start free trial →136Test Images for Image Quality Verification
Start free trial →137Viewing Error Codes (Reason – Meaning – Cure)
Start free trial →138Collecting Logs and Session Files for the Support Center
Start free trial →139Viewing the Printer Bootup Message via HyperTerminal
Start free trial →140ADVP – DICOM Troubleshooting Tool (Send Test Image / Emulate Printer / Record & Resend)
Start free trial →141Symptom Classification — Master Routing Index for Chapter 3.3
Start free trial →142Display Message \"New Error Exxxxxx\" — Lookup Procedure
Start free trial →143Display Message \"New Warning Wxxxxxx\" — Lookup Procedure
Start free trial →144Online Diagnostic Software: Continuous Feedback & Timing Monitoring
Start free trial →145Error Classification: Incidents, Warnings & Defects
Start free trial →146Mandatory Service Tools for the DryStar 5302
Start free trial →147Optional Tools and Service PC Requirements
Start free trial →148Display Message \"MODXX: Please Replace Module\" — Diagnosis and Procedure
Start free trial →149MODXX Module-to-Spare-Part Cross-Reference (MOD01–MOD20)
Start free trial →150\"New Maintenance\" Message Codes M1–M6 and Default Service Cycle Thresholds
Start free trial →151DRYSTAR film and printer waste disposal regulations
Start free trial →152Module E-Labels: Identification & Service History Tag
Start free trial →153Printer Modules Reference (1-22): Name, E-Label, Repairable, Purpose
Start free trial →154DryStar 5302 Error Code Index (Master Reference Table)
Start free trial →154 sections · Full content available after sign in
Frequently asked questions
Where can I access the Agfa Healthcare DryStar 5302 (DryStar AXYS) service manual?▾
The full DryStar 5302 (DryStar AXYS) service manual is on FSELIB — the field-service engineering library for medical imaging. Sign in or start a 7-day free trial to open the complete manual: installation, calibration, troubleshooting, error codes and replacement procedures.
What does the DryStar 5302 (DryStar AXYS) service manual cover?▾
It covers DryStar 5302 safety symbols and general safety guidelines, Technical Data Comparison: DryStar 5302 vs 5300 vs 5500, Technology & Image Manipulation Comparison: DryStar 5302 vs 5300 vs 5500, DryStar 5302 Overview: Purpose, Printing Principle & Service Concept, Transport the DryStar 5302 after installation, DryStar 5302 installation checklist (24 steps) and more for the Agfa Healthcare DryStar 5302 (DryStar AXYS) (Dry Imager).
Is the DryStar 5302 (DryStar AXYS) service manual free to download?▾
Access is by subscription, with a 7-day free trial. FSELIB hosts authored, web-first service documentation (searchable procedures, diagrams and error-code references) — not a scraped PDF.